1. SylabUZ
2. Wydział Mechaniczny
3. semestr zimowy 2023/2024
4. Management and Production Engineering - pierwszego stopnia z tyt. inżyniera
5. Producibility and Product Quality

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Producibility and Product Quality - opis przedmiotu

Cel przedmiotu

The goal of the course is for students to become familiar with issues related to technological production preparation along with ensuring expected product quality. Students should acquire the ability to analyse design documentation from the viewpoint of technological design, i.e. the assessment of a design or its individual components from the point of view of their standardisation, rational selection and saving of material, rational shaping of semi-finished products and shaping technology at minimum manufacturing costs, taking into account the volume of production and service conditions while maintaining the desired quality requirements.

Wymagania wstępne

Zapisz zmiany

Introduction to Production Engineering, Engineering Graphics 2D, Engineering Graphics 3D, Manufacturing processes

Zakres tematyczny

Lecture:
L1: The concept of technologicity and quality. Determinants of quality in the production process. Technologicality of construction in terms of assembly.  

L2: Technological design - requirements to be met in the product design process. Material selection and product function.

L3: Designations of quality on construction drawings. Production volume and the technologicality and quality of products. Semi-finished products.

L4: Current development trends of manufacturing techniques with particular emphasis on factors affecting the reduction of production costs (reduction of energy intensity and material consumption, automation) while increasing the quality of products. Criteria and principles for the selection of an optimal technological process.

L5-6: Technologicality and quality of products manufactured with incremental, wear and non-use technologies. Technologicality of heat- and surface-treated products.         

L7-8: Planning and control of product quality. Control Plan.         

Project:

P1: Definition of design assumptions for a machine part or sub-assembly taking into account the conditions of use.

P2: Design analysis of the product in terms of its technological performance and functionality (quality). Definition of the production volume.

P3-4: Design development. Definition of quality requirements. Technical drawing of the detail.

P5: Material selection and characterisation of its mechanical properties.

P6-7: 3D modelling of proposed structural solutions with generation of technical drawings using CAD systems.

P8: Strength analysis of proposed structural solutions (e.g. using CAD tools).

P9-10: Analysis of part forming methods and adoption of technology criteria for given volume of production.

P11: Development of a manufacturing process diagram including quality measurement points.

P12-13: Selection of tools and equipment for quality control (characteristic dimensions and parameters) and quality planning methods for the manufacturing process.

P14-15: Passing: project and its defending as a multimedia presentation. Assessment proposal.

Metody kształcenia

Lcture: conventional

Project: consultation having a seminar character.

Efekty uczenia się i metody weryfikacji osiągania efektów uczenia się

Opis efektu	Symbole efektów	Metody weryfikacji	Forma zajęć

Warunki zaliczenia

Lecture - Written exam, preceded by obtaining a pass from practical classes.

Classes - grade from project and its presentation.

Final grade  - the condition for passing the course is to pass all its forms. The final grade for completing the course is the arithmetic mean of grades for individual forms of classes.

Literatura podstawowa

1. Tanner, John P., Manufacturing Engineering: AN INTRODUCTION TO THE BASIC FUNCTIONS, SECOND EDITION, REVISED AND EXPANDED. USA: CRC Press, 2020.
2. Adithan, M., Process Planning and Cost Estimation. Indie: New Age International (P) Limited, 2007.
3. Orzes G., Sartor M. (Eds.), Quality Management: Tools, Methods and Standards. Wielka Brytania: Emerald Publishing Limited, 2019.
4. Gope, P. C., Machine design: fundamentals and applications. Indie: PHI Learning, 2012.
5. Adithan M., Manufacturing Technology. Indie: New Age International (P) Limited, 2007.
6. Date, Prashant P., Introduction to Manufacturing Technologies: Principles & Practice. Indie: Jaico Publishing House, 2010.

Literatura uzupełniająca

1. Kidlarski E.: Jakość wyrobów, PWN, Warszawa 1988.
2. Klimpel A.: Spawanie, zgrzewanie, cięcie metali, Technologie, WNT, Warszawa, 1999.
3. Skarbiński M., Skarbiński J.: Technologiczność konstrukcji maszyn, WNT, Warszawa 1987.
4. Erbel St., Kuczyński, Marciniak Z.: Techniki wytwarzania-Obróbka Plastyczna, WNT, Warszawa, 1986.
5. Oczoś K., Kawalec A.: Kształtowanie metali lekkich, PWN, Warszawa, 2012.
6. Feld M.: Podstawy projektowania procesów technologicznych typowych części maszyn, WNT, Warszawa, 2018.
7. Perzyk M., i inni: Odlewnictwo, WNT, Warszawa, 2004.
8. Kurmaz L. W., Kurmaz O.: Podstawy konstruowania węzłów i części maszyn. Podręcznik konstruowania, Wyd. Politechniki Świętokrzyskiej, Kielce, 2011.

Uwagi

Zmodyfikowane przez dr inż. Małgorzata Śliwa (ostatnia modyfikacja: 12-05-2023 19:06)