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Industrial automation and programmable logic controllers - course description

General information
Course name Industrial automation and programmable logic controllers
Course ID 06.2-WE-ELEKTP-IAPLC-Er
Faculty Faculty of Computer Science, Electrical Engineering and Automatics
Field of study Electrical Engineering
Education profile academic
Level of studies First-cycle Erasmus programme
Beginning semester winter term 2021/2022
Course information
Semester 6
ECTS credits to win 5
Course type optional
Teaching language english
Author of syllabus
  • dr hab. inż. Jacek Kaniewski
Classes forms
The class form Hours per semester (full-time) Hours per week (full-time) Hours per semester (part-time) Hours per week (part-time) Form of assignment
Lecture 30 2 - - Exam
Laboratory 30 2 - - Credit with grade
Project 15 1 - - Credit with grade

Aim of the course

- familiarize students with the issues of automation and PLC controllers

- shaping basic skills in the design of industrial automation systems

- familiarize students with the PLC programming principles

Prerequisites

Mathematical analysis, algebra, methods and programming techniques

Scope

Introduction. Basic terms. Control principles. Compensation principle. The principle of open regulation. The principle of feedback. The input-output description. Laplace transformations. Block diagrams and their transformation. Quality of regulation systems. Regulators. Proportional controller. Integrator. Proportional-integral controller. Differential controller. Proportional-differential controller. Proportional-integral-derivative controller. Inertia regulator. Proportional controller in the automatic control system. Integral regulator in the automatic regulation system. Saturation regulator. Asymmetrical regulators. Regulators with unidirectional output signal. Two-state and three-state controllers. Methods of selecting controller settings. Properties and parameters of industrial controllers. Sensors used in industrial automation. Safety systems in industrial automation systems and their elements. Safety relays and switches, mats, curtains and implementation rules. Positioning and synchronizing drives. Layout design. Designing industrial regulation systems. PLC controllers. Introduction. Construction and operation principies of PLC controllers. Programming of PLC controllers. Use of binary and analog inputs / outputs to control technological processes. The use of comparators in applications to control technological processes. The use of high-speed counters in applications for controlling technological processes. SIEMENS PLC controllers of the SIMATIC series (S7-1200). ALLEN BRADLEY, MITSUBISHI PLC controllers (FX series). Logic relays (Siemens logo, Alpha Mitsubishi). Visualization of industrial processes. Programming and servicing of HMI operator panels (KTP Basic Color Siemens, Beijer). Communication in distributed industrial systems with PLC controllers.

Teaching methods

Lecture: problem lecture, conventional lecture

Laboratory: laboratory exercises

Project: consultations

Learning outcomes and methods of theirs verification

Outcome description Outcome symbols Methods of verification The class form

Assignment conditions

Lecture - getting a positive grade from the exam

Laboratory - get positive grades from all lab exercises.

Project - getting positive partial evaluations from all project tasks

Composition of the final grade = lecture: 40% + laboratory: 30% + project: 30%

Recommended reading

1. Farid Golnaraghi, Benjamin C. Kuo "Automatic Control Systems", John Wileys and sons, 2015

2.  Kaczorek T. "Teoria sterowania i systemów", WN PWN, Warszawa, 1993

Further reading

1. Neal Babcock "Beginner’s Guide To PLC Programming. How to Program a PLC (Programmable Logic Controller)"

2. PLC operating and programming manuals available on manufacturers and distributors websites.

Notes


Modified by dr hab. inż. Paweł Szcześniak, prof. UZ (last modification: 08-07-2021 21:49)