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Pro-quality design - course description

General information
Course name Pro-quality design
Course ID 06.9-WM-ZiIP-IJ-ANG-D-21_20
Faculty Faculty of Mechanical Engineering
Field of study Management and Production Engineering
Education profile academic
Level of studies Second-cycle studies leading to MSc degree
Beginning semester winter term 2023/2024
Course information
Semester 3
ECTS credits to win 3
Course type obligatory
Teaching language english
Author of syllabus
  • dr inż. Julian Jakubowski, prof. UZ
Classes forms
The class form Hours per semester (full-time) Hours per week (full-time) Hours per semester (part-time) Hours per week (part-time) Form of assignment
Project 45 3 - - Credit with grade

Aim of the course

The aim of the course is to familiarise students with designing methods for quality, in the life cycle of the product, ways to identify factors that have the strongest impact on the quality of the product or process and use them in designing a product or process resistant to interference, which may reduce quality, ensure the achievement of quality as the best design quality and quality control of the product during production and operation.

Prerequisites

Production techniques, mathematical statistics, basics of designing

Scope

Structure of the design process. Designing methods for quality. Experimental methods in product and in the design process (Shainin method, Taguchi method). Analysis of causes and effects of defects (FMEA). Analysis of the Fault Tree (FTA). QFD method. Designing quality in terms of Deming's model. The cycle of project quality improvement. The quality of the design process. Control methods including statistical control techniques.  Statistical acceptance control. Statistical process control. Methods of teamwork: brainstorming, the incompetence method, the 'for and against' method, quality circles. Selected techniques supporting quality: 8D Report, 5S Method, the ‘5-Why’ Method. The concept of technology, criteria and principles for the selection of the optimal technological process. Requirements to be met in the product design process, in order to achieve producibility of the structure. Current development trends in manufacturing techniques with particular emphasis on factors affecting a reduction in production costs (reduction of energy consumption and consumption of materials, automation) while simultaneously improving the quality of products.

As part of the project, the following issues are developed:

-   designing assumptions for a machine part or sub-assembly, taking into account the conditions of use,

-   development of a detailed, teamwork plan based on seven steps,

Selection of adequate designing methods for quality for the selected product.

Teaching methods

Project: seminar consultations, teamwork and working with a source document

Learning outcomes and methods of theirs verification

Outcome description Outcome symbols Methods of verification The class form

Assignment conditions

Lecture- the condition for passing the lecture part is to obtain a positive grade from the test, covering verification of a knowledge of the basic issues. The student will have 5 questions, regarding the subject matter. The exam grade consists of marks from 5 exam questions. An average grade of 5 questions is entered.

Project - the condition for passing the project is obtaining a positive assessment of the project, submitted electronically, as well as substantive justification of the solutions adopted. The assessment is based on the skills assessment component related to the implementation of the project tasks.  

Passing the course: The final mark for passing the subject is the arithmetical average of grades for individual classes.

Recommended reading

  1. Hamrol A.: Zarządzanie jakością z przykładami. PWN, Warszawa 2008.
  2. Dietrich E., Schulze A.: Metody statystyczne w kwalifikacji środków pomiarowych maszyn i  procesów produkcyjnych, Notika System, Warszawa 2000.
  3. Grudowski P.: Projektowanie, nadzorowanie i doskonalenie systemu jakości. Wyd. ODiDK, Gdańsk 2010.
  4. Grzenkowicz N., i inni: Zarządzanie jakością – metody i instrumenty controllingu jakości. Wyd. Wydziału Zarządzania Uniwersytetu Warszawskiego, Warszawa 2009.
  5. Sałaciński T.: SPC Statystyczne sterowanie procesami produkcji. Oficyna Wydawnicza Politechniki Warszawskiej, Warszawa 2009.
  6. Łańcucki J. (red): Zarządzanie jakością w przedsiębiorstwie. Wyd. TNOiK, Bydgoszcz 1997.
  7. Skarbiński M., Skarbiński J.: Technologiczność konstrukcji maszyn, WNT, Warszawa 1987.
  8. Sęp J., Perłowski R., Pacana A.: Techniki wspomagania zarządzania jakością. Wyd. Pol. Rzeszowskiej, Rzeszów 2006.
  9. Juran J.M., Gryna F.M.:Jakość. Projektowanie i analiza. WNT, Warszawa 1974.

Further reading

  1. Kidlarski E.: Jakość wyrobów, PWN, Warszawa 1988.
  2. Miracki W.: Koszty przygotowania produkcji, PWE, Warszawa 1985.
  3. Crum L.W.: Analiza wartości, PWE, Warszawa 1973.

Notes


Modified by dr inż. Tomasz Belica (last modification: 12-04-2023 23:05)